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An HDPE plastic washing line is an integrated recycling system designed to clean, wash, separate, and dry waste HDPE materials before further processing such as extrusion or pelletizing.
Typical input materials include:
HDPE bottles and containers
Chemical drums and jerry cans
Industrial packaging waste
Post-consumer HDPE products
The washing line removes oil, dirt, labels, glue, and other contaminants to ensure stable recycling quality.
Oil and grease
Chemical residue
Labels and adhesive
Better downstream extrusion performance
Higher recycled material value
Reduced equipment wear and downtime
A standard HDPE washing process includes:
Feeding HDPE waste materials
Shredding and crushing
Pre-washing to remove surface contamination
Friction or hot washing for deep cleaning
Floating separation
Rinsing and neutralization
Dewatering and drying
Clean HDPE flakes output
Each step can be customized based on contamination level and capacity requirements.
Whether you’re a wholesaler, importer, or project contractor, We adapts our services to your business model—we’re not just a supplier, but a long-term partner who understands global logistics, documentation, and market expansion.
Barcode, QR code and other labels required for your local market are supported.
Our dedicated export team tracks your cargo transportation, documentation and after-sales feedback.
| Problem | Cause | Solution |
|---|---|---|
| High moisture | Insufficient drying | Add centrifugal + thermal drying |
| Dirty flakes | Weak washing | Upgrade hot wash or friction washer |
| High water usage | No water recycling | Closed-loop water system |
| Material loss | Poor separation | Optimize sink-float design |
When selecting an HDPE plastic washing line, consider the following factors:
Different plastics require different washing processes and equipment designs.
Higher contamination requires additional washing stages or hot washing systems.
Choosing the right capacity ensures stable operation and efficient production.
Efficient designs help reduce water usage and operating costs.
Higher automation reduces labor costs and improves production consistency.
Reliable support ensures long-term stable operation and minimal downtime.
A professional manufacturer can customize the washing line to match your recycling needs.
| Model | Capacity | Power | Final Moisture | Flake Size | Automation |
|---|---|---|---|---|---|
| HWP-500 | 500 kg/h | ~60 kW | ≤0.5% | 10–20 mm | Semi-auto |
| HWP-1000 | 1000 kg/h | ~80 kW | ≤0.5% | 10–20 mm | Full auto (PLC) |
| HWP-2000 | 2000 kg/h | ~120 kW | ≤0.5% | 10–20 mm | Full auto + optional color sorting |
Our engineers travel to your facility to assemble, test, and calibrate the line for optimal performance.
Hands-on training—on-site or remote—covers safe operation, routine maintenance, and troubleshooting.
Covers core components: motors, PLC, pumps, gearboxes, and shredder systems.
Fast response via WhatsApp, email, or video call for real-time diagnostics and guidance.
Genuine wear parts (blades, screens, seals, etc.) always in stock with global shipping.
PLC-enabled lines support remote access for proactive maintenance and performance tuning.
It handles HDPE bottles (milk jugs, detergent containers), chemical drums, pipes, film scraps, and injection molding leftovers.
Yes—standard configuration includes a cap separator (for PP/PE caps) and washing stages that remove paper/PVC labels. Optional air classifier further cleans light debris.
Flake purity ≥98%, moisture ≤0.5%—suitable for direct pelletizing or storage without degradation.
Standard lines produce industrial-grade rHDPE. For food-contact applications, additional super-clean modules (e.g., hot caustic wash, rinsing to FDA standards) are required—available on request.
With closed-loop water recycling, consumption is ~1–1.5 tons per ton of flakes. Power ranges from 60 kW (500 kg/h) to 120+ kW (2000 kg/h), depending on model.
Yes—we offer on-site installation, commissioning, and operator training worldwide.